NLS Industries
Overhead Conductors (ACSR)

Overhead Conductors (ACSR)

ACSR (aluminum conductor steel-reinforced) is the standard bare overhead conductor for power transmission and distribution lines, pairing aluminum's conductivity with a steel core for tensile strength across long spans. NLS sources ACSR conductor to ASTM B232 and IEC 61089, in common sizes for utility distribution lines and site power lines on Saudi industrial and infrastructure projects.

ACSR conductor is bare wire, no insulation at all, strung between towers or poles where the air gap itself provides the electrical clearance. It works because the construction pairs stranded aluminum wires (which carry the current, aluminum being a good conductor at a fraction of copper's weight) around a steel wire core (which carries the mechanical tension across the span, since aluminum alone would stretch and sag too much over long distances). This split of jobs between the two metals is what lets ACSR span long distances between support structures without excessive sag.

NLS sources ACSR in the standard sizes used on utility distribution and sub-transmission lines, to ASTM B232 as the primary manufacturing standard and IEC 61089 where the project follows IEC-based practice. Common code names (like Rabbit, Dog, Wolf, and similar standardized designations) correspond to specific aluminum and steel strand counts and cross-sections, and a project spec usually calls out the code name directly rather than a raw cross-section figure.

On Saudi projects, ACSR conductor applies to overhead distribution lines on industrial sites and utility infrastructure work, temporary or permanent overhead power runs where underground cable isn't practical, and rural or site-access power line extensions. It's a mature, standardized product with decades of established sizing conventions, so most orders reference a known code name rather than requiring custom engineering.

A project team sends the conductor code name or cross-section and reel length required, and NLS returns a priced quote in USD. Standard ACSR sizes are widely manufactured and typically source faster than the specialty insulated cable classes on this site, since it's a globally standardized commodity product.

Specifications

  • Construction: stranded aluminum wires around a steel wire core
  • Standards referenced: ASTM B232, IEC 61089
  • Bare conductor, no insulation, for overhead line use with air-gap clearance
  • Standard code-name sizing (e.g. Rabbit, Dog, Wolf and similar designations)
  • Typical use: utility distribution lines, site overhead power runs
  • Widely manufactured, standardized commodity conductor

Frequently Asked Questions

Why combine aluminum and steel in one conductor?+

Aluminum carries the current efficiently at low weight, while the steel core carries the mechanical tension across long spans so the conductor doesn't sag or stretch excessively between towers or poles.

How do I specify ACSR conductor when ordering?+

Most orders reference a standard code name (like Dog, Wolf, Rabbit) which corresponds to a fixed aluminum and steel strand count and cross-section, rather than a raw specification built from scratch.

Is ACSR conductor insulated?+

No, ACSR is bare conductor. It's strung on overhead lines where the air gap between the conductor and any nearby structure provides the electrical clearance, unlike buried or tray-mounted cable which needs its own insulation.